Gini Loh System Tools

AI Automation Index

Will AI Replace Packaging and Filling Machine Operators and Tenders?

Task-level automation exposure for Packaging and Filling Machine Operators and Tenders: 20 O*NET tasks scored against their work activities, plus the simulator.

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Developed & audited by Gini Loh

Automation Exposure

17% weighted task index

20 of 20 tasks scored

Median Salary

$43,220 / year

BLS OEWS, May 2025 — this exact occupation

Employment Level

Very High

379,060 people hold this job — size, not growth

Projected 2025–35

+4.1% employment change

41,400 openings a year · BLS line item

Pay by state

BLS OEWS publishes 51 state estimates for this occupation. Each is its own survey estimate, not the national median adjusted for local prices.

$27,970 – $49,450

Highest medians

New Hampshire $49,450
Wyoming $48,890
Missouri $48,070
Maine $47,970
North Dakota $47,390

Lowest medians

Puerto Rico $27,970
New Mexico $35,640
Hawaii $36,810
Florida $37,170
Nevada $37,440

State figures come from the 51-9111 row in the May 2025 state panel. States where the estimate was suppressed or too small to publish are absent.

What the score is made of

Each task is mapped to its work activities, scored for AI automation potential, and weighted by how important those activities are to the job. These are the components.

Automation potential 17%

Importance-weighted mean of the scored tasks. This is the headline index.

Physical work 69%

Share of weighted tasks in hands-on or machine-operating work activities.

Judgment & influence 10%

Share in analysis, decisions, teaching, directing, advising, or caring for others.

Routine administration 5%

Share in documenting, recording, and administrative activities.

Rewritten by O*NET 0%

Share of weighted tasks O*NET rewrote in a recent update. Reported, not folded into the score.

Consequence of error 22/100 Low

O*NET's own rating of how serious an uncorrectable mistake would be here — respondents, not us. Deliberately not in the index: the score measures what AI can do with the task content, and multiplying it by stakes would be our judgment dressed as data.

Constituent Task Mix

20 tasks for this occupation, weighted by work-activity importance. Shares below are of total task weight, not task count.

High exposure (≥ 60% of the task is automatable) 0%

0 tasks

Medium exposure (≥ 35%) 20%

4 tasks

Low exposure (below 35%) 80%

16 tasks

How would you survive?

Move your week away from the high-exposure tasks and toward the ones that need judgment. The simulator recalculates the index as you shift the mix.

Simulate Upskilling →

Constituent Tasks

#3142 · Core · 12% automatable

Attach identification labels to finished packaged items, or cut stencils and stencil information on containers, such as lot numbers or shipping destinations.

physical manipulation — Marking workpieces is hands-on physical task

Mark products, workpieces, or equipment with identifying information.
#3134 · Core · 20% automatable

Sort, grade, weigh, and inspect products, verifying and adjusting product weight or measurement to meet specifications.

physical manipulation — Hands-on dimensional measurement of workpieces

Weigh finished products. Measure dimensions of completed products or workpieces to verify conformance to specifications. Sort materials or products for processing, storing, shipping, or grading.
#3129 · Core · 40% automatable

Stop or reset machines when malfunctions occur, clear machine jams, and report malfunctions to a supervisor.

text generation — Notifying maintenance needs is routine messaging

Clear equipment jams. Notify others of equipment repair or maintenance needs.
#3124 · Core · 25% automatable

Observe machine operations to ensure quality and conformity of filled or packaged products to standards.

visual inspection — Physical product flaw monitoring is on-machine

Monitor equipment operation to ensure that products are not flawed.
#3127 · Core · 6% automatable

Remove finished packaged items from machine and separate rejected items.

physical manipulation — Physically extracting parts from production equipment

Remove products or workpieces from production equipment.
#3136 · Core · 38% automatable

Monitor the production line, watching for problems such as pile-ups, jams, or glue that isn't sticking properly.

visual inspection — Malfunction detection relies on live physical observation

Watch operating equipment to detect malfunctions.
#3132 · Core · 6% automatable

Inspect and remove defective products and packaging material.

physical manipulation — Physically extracting parts from production equipment

Remove products or workpieces from production equipment.
#3138 · Core · 10% automatable

Start machine by engaging controls.

physical manipulation — Physically packaging products for shipment

Package products for storage or shipment.
#3126 · Core · 10% automatable

Tend or operate machine that packages product.

physical manipulation — Physically packaging products for shipment

Package products for storage or shipment.
#3135 · Core · 8% automatable

Clean, oil, and make minor adjustments or repairs to machinery and equipment, such as opening valves or setting guides.

physical manipulation — Hands-on repair of production machinery

Clean production equipment. Repair production equipment or tools. Lubricate production equipment.
#3128 · Core · 18% automatable

Regulate machine flow, speed, or temperature.

physical manipulation — Manual temperature control adjustment

Adjust temperature controls of ovens or other heating equipment.
#3125 · Core · 10% automatable

Adjust machine components and machine tension and pressure according to size or processing angle of product.

physical manipulation — Physically packaging products for shipment

Package products for storage or shipment.
#3141 · Core · 5% automatable

Supply materials to spindles, conveyors, hoppers, or other feeding devices and unload packaged product.

physical manipulation — Feeding materials into equipment is physical

Feed materials or products into or through equipment.
#3137 · Core · 7% automatable

Stack finished packaged items, or wrap protective material around each item, and pack the items in cartons or containers.

physical manipulation — Physically packaging products for shipment

Stack finished items for further processing or shipment. Package products for storage or shipment.
#3140 · Core · 10% automatable

Package the product in the form in which it will be sent out, for example, filling bags with flour from a chute or spout.

physical manipulation — Physically packaging products for shipment

Package products for storage or shipment.
#3131 · Core · 40% automatable

Stock and sort product for packaging or filling machine operation, and replenish packaging supplies, such as wrapping paper, plastic sheet, boxes, cartons, glue, ink, or labels.

data analysis — Materials inventory records and forecasting automatable

Sort materials or products for processing, storing, shipping, or grading. Maintain inventories of materials, equipment, or products.
#3139 · Core · 56% automatable

Count and record finished and rejected packaged items.

data analysis — Record production data into structured logs

Count finished products or workpieces. Record operational or production data.
#3143 · Core · 10% automatable

Clean packaging containers, line and pad crates, or assemble cartons to prepare for product packing.

physical manipulation — Physical preparation of materials by hand

Prepare materials for processing.
#3130 · Core · 7% automatable

Secure finished packaged items by hand tying, sewing, gluing, stapling, or attaching fastener.

physical manipulation — Physically packaging products for shipment

Sew clothing or other articles. Package products for storage or shipment.
#3133 · Core · 8% automatable

Clean and remove damaged or otherwise inferior materials to prepare raw products for processing.

physical manipulation — Manual cleaning of materials for production

Clean materials to prepare them for production.
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Community Sentiment

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Method

How this was scored

  1. 1. Tasks. O*NET task statements for this occupation, from a release whose newest record is dated 08/2026.
  2. 2. Work activities. Each task maps to 1–5 Detailed Work Activities; each activity belongs to one of 41 Generalized Work Activities that O*NET rates for importance (1–5) in this occupation.
  3. 3. Automation potential. Every work activity carries one score for how far current AI can perform it end-to-end. Tasks inherit the mean of their activities.
  4. 4. Weighting. Task weight = 0.35 + 0.65 × (importance − 1)/4, scaled by how often the task is performed and by 0.7 for Supplemental tasks. Importance is the task's own O*NET rating where it exists (18,369 of 18,838 tasks); the rest inherit their work activities' importance. The index is the weighted mean.

Check: across the 910 occupations where O*NET also rates how far machine speed sets the pace, this index moves opposite to it (Spearman ρ = -0.49). The more a job is paced by equipment, the less of its task content AI can address — the relationship you would expect if the scoring is working.

Sources · O*NET 31.0 (task records to 08/2026) · BLS OEWS May 2025 · BLS projections 2025-2035 · rubric v2.1 · tasks for O*NET, not a forecast

See the full method →

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