Gini Loh System Tools

AI Automation Index

Will AI Replace Machinists?

Task-level automation exposure for Machinists: 29 O*NET tasks scored against their work activities, plus the simulator.

E-E-A-T Verified
Developed & audited by Gini Loh

Automation Exposure

30% weighted task index

29 of 29 tasks scored

Median Salary

$58,750 / year

BLS OEWS, May 2025 — this exact occupation

Employment Level

High

287,050 people hold this job — size, not growth

Projected 2025–35

+1.0% employment change

26,100 openings a year · BLS line item

Pay by state

BLS OEWS publishes 52 state estimates for this occupation. Each is its own survey estimate, not the national median adjusted for local prices.

$29,280 – $84,410

Highest medians

Hawaii $84,410
Alaska $77,670
District of Columbia $72,900
Massachusetts $67,270
Washington $66,160

Lowest medians

Puerto Rico $29,280
West Virginia $47,350
Tennessee $49,600
South Dakota $50,890
Oklahoma $51,120

State figures come from the 51-4041 row in the May 2025 state panel. States where the estimate was suppressed or too small to publish are absent.

What the score is made of

Each task is mapped to its work activities, scored for AI automation potential, and weighted by how important those activities are to the job. These are the components.

Automation potential 30%

Importance-weighted mean of the scored tasks. This is the headline index.

Physical work 44%

Share of weighted tasks in hands-on or machine-operating work activities.

Judgment & influence 21%

Share in analysis, decisions, teaching, directing, advising, or caring for others.

Routine administration 0%

Share in documenting, recording, and administrative activities.

Rewritten by O*NET 0%

Share of weighted tasks O*NET rewrote in a recent update. Reported, not folded into the score.

Consequence of error 23/100 Low

O*NET's own rating of how serious an uncorrectable mistake would be here — respondents, not us. Deliberately not in the index: the score measures what AI can do with the task content, and multiplying it by stakes would be our judgment dressed as data.

Constituent Task Mix

29 tasks for this occupation, weighted by work-activity importance. Shares below are of total task weight, not task count.

High exposure (≥ 60% of the task is automatable) 12%

4 tasks

Medium exposure (≥ 35%) 30%

8 tasks

Low exposure (below 35%) 58%

17 tasks

How would you survive?

Move your week away from the high-exposure tasks and toward the ones that need judgment. The simulator recalculates the index as you shift the mix.

Simulate Upskilling →

Constituent Tasks

#20292 · Core · 50% automatable

Calculate dimensions or tolerances, using instruments, such as micrometers or vernier calipers.

data analysis — Dimension calculations from given specs

Calculate dimensions of workpieces, products, or equipment. Measure dimensions of completed products or workpieces to verify conformance to specifications.
#3094 · Core · 12% automatable

Machine parts to specifications, using machine tools, such as lathes, milling machines, shapers, or grinders.

physical manipulation — Grinding requires hands-on control and feel

Operate grinding equipment. Operate cutting equipment.
#3095 · Core · 28% automatable

Measure, examine, or test completed units to check for defects and ensure conformance to specifications, using precision instruments, such as micrometers.

physical manipulation — Hands-on dimensional measurement of workpieces

Measure dimensions of completed products or workpieces to verify conformance to specifications.
#20293 · Core · 12% automatable

Set up, adjust, or operate basic or specialized machine tools used to perform precision machining operations.

physical manipulation — Metal and plastic forming equipment run by hand

Operate metal or plastic forming equipment.
#3110 · Core · 55% automatable

Program computers or electronic instruments, such as numerically controlled machine tools.

decision support — Programming production equipment needs physical setup and verification

Program equipment to perform production tasks.
#20295 · Core · 66% automatable

Study sample parts, blueprints, drawings, or engineering information to determine methods or sequences of operations needed to fabricate products.

visual inspection — Blueprints need spatial reading, human verifies sequence

Review blueprints or other instructions to determine operational methods or sequences.
#3098 · Core · 42% automatable

Monitor the feed and speed of machines during the machining process.

visual inspection — Sensor/vision monitoring possible, but physical verification and accountability remain human

Monitor equipment operation to ensure proper functioning.
#20294 · Core · 10% automatable

Maintain machine tools in proper operational condition.

physical manipulation — Physical production equipment maintenance

Maintain production or processing equipment.
#3117 · Core · 4% automatable

Fit and assemble parts to make or repair machine tools.

physical manipulation — Machine tool assembly is skilled manual work

Assemble machine tools, parts, or fixtures.
#3097 · Core · 5% automatable

Align and secure holding fixtures, cutting tools, attachments, accessories, or materials onto machines.

physical manipulation — Mounting tools requires hands-on setup

Mount attachments or tools onto production equipment.
#3116 · Core · 55% automatable

Confer with numerical control programmers to check and ensure that new programs or machinery will function properly and that output will meet specifications.

interpersonal — Colleague information exchange is relational, contextual

Exchange information with colleagues.
#3106 · Core · 21% automatable

Operate equipment to verify operational efficiency.

physical manipulation — Operating production equipment physically on site

Conduct test runs of production equipment. Operate metal or plastic forming equipment.
#20297 · Core · 68% automatable

Evaluate machining procedures and recommend changes or modifications for improved efficiency or adaptability.

decision support — Generates improvement options; human tailors and owns

Advise others on ways to improve processes or products.
#20296 · Core · 42% automatable

Diagnose machine tool malfunctions to determine need for adjustments or repairs.

decision support — Diagnosis aided; physical inspection required

Diagnose equipment malfunctions.
#3119 · Core · 45% automatable

Design fixtures, tooling, or experimental parts to meet special engineering needs.

decision support — AI drafts tooling; machinist and engineer verify

Design tools, fixtures, or other devices for production equipment.
#19905 · Core · 5% automatable

Dispose of scrap or waste material in accordance with company policies and environmental regulations.

physical manipulation — Physical disposal of trash and waste

Dispose of trash or waste materials.
#3112 · Core · 55% automatable

Confer with engineering, supervisory, or manufacturing personnel to exchange technical information.

interpersonal — Colleague information exchange is relational, contextual

Exchange information with colleagues.
#3101 · Core · 15% automatable

Lay out, measure, and mark metal stock to display placement of cuts.

physical manipulation — Marking reference points requires hands-on measurement

Measure materials to mark reference points, cutting lines, or other indicators. Draw guide lines or markings on materials or workpieces using patterns or other references.
#19906 · Core · 8% automatable

Separate scrap waste and related materials for reuse, recycling, or disposal.

physical manipulation — Recyclable sorting is unstructured physical labor

Sort recyclable materials.
#3103 · Core · 15% automatable

Check work pieces to ensure that they are properly lubricated or cooled.

physical manipulation — Lubrication monitoring is hands-on physical work

Monitor lubrication of equipment or workpieces.
#3115 · Supplemental · 30% automatable

Support metalworking projects from planning and fabrication through assembly, inspection, and testing, using knowledge of machine functions, metal properties, and mathematics.

decision support — Method selection aided; engineering judgment human

Determine metal or plastic production methods. Prepare fabrics or materials for processing or production.
#3107 · Supplemental · 5% automatable

Install repaired parts into equipment or install new equipment.

physical manipulation — Mounting tools requires hands-on setup

Mount attachments or tools onto production equipment. Install mechanical components in production equipment.
#3113 · Supplemental · 9% automatable

Dismantle machines or equipment, using hand tools or power tools to examine parts for defects and replace defective parts where needed.

physical manipulation — Hands-on removal and fitting of worn components

Disassemble equipment for maintenance or repair. Replace worn equipment components.
#3123 · Supplemental · 28% automatable

Test experimental models under simulated operating conditions, for purposes such as development, standardization, or feasibility of design.

physical manipulation — Operating production equipment physically on site

Test materials, solutions, or samples. Conduct test runs of production equipment.
#3122 · Supplemental · 9% automatable

Set up or operate metalworking, brazing, heat-treating, welding, or cutting equipment.

physical manipulation — Cutting equipment operation is manual and judgment-based

Operate welding equipment. Operate cutting equipment.
#3120 · Supplemental · 50% automatable

Prepare working sketches for the illustration of product appearance.

visual inspection — AI drafts blueprints; manufacturability and tolerances human

Create diagrams or blueprints for workpieces or products.
#3114 · Supplemental · 60% automatable

Establish work procedures for fabricating new structural products, using a variety of metalworking machines.

decision support — Sequence planning aided; production constraints human-verified

Plan production or operational procedures or sequences.
#3121 · Supplemental · 4% automatable

Install experimental parts or assemblies, such as hydraulic systems, electrical wiring, lubricants, or batteries into machines or mechanisms.

physical manipulation — Electromechanical assembly requires hands-on fitting

Assemble electromechanical or hydraulic systems.
#3109 · Supplemental · 68% automatable

Advise clients about the materials being used for finished products.

decision support — Generates improvement options; human tailors and owns

Advise others on ways to improve processes or products.
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Community Sentiment

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Method

How this was scored

  1. 1. Tasks. O*NET task statements for this occupation, from a release whose newest record is dated 08/2026.
  2. 2. Work activities. Each task maps to 1–5 Detailed Work Activities; each activity belongs to one of 41 Generalized Work Activities that O*NET rates for importance (1–5) in this occupation.
  3. 3. Automation potential. Every work activity carries one score for how far current AI can perform it end-to-end. Tasks inherit the mean of their activities.
  4. 4. Weighting. Task weight = 0.35 + 0.65 × (importance − 1)/4, scaled by how often the task is performed and by 0.7 for Supplemental tasks. Importance is the task's own O*NET rating where it exists (18,369 of 18,838 tasks); the rest inherit their work activities' importance. The index is the weighted mean.

Check: across the 910 occupations where O*NET also rates how far machine speed sets the pace, this index moves opposite to it (Spearman ρ = -0.49). The more a job is paced by equipment, the less of its task content AI can address — the relationship you would expect if the scoring is working.

Sources · O*NET 31.0 (task records to 08/2026) · BLS OEWS May 2025 · BLS projections 2025-2035 · rubric v2.1 · tasks for O*NET, not a forecast

See the full method →

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